CACT: wickless flat-plate heat pipe

The figures from the writeup, one per screen, in order.

9 visuals arrow keys or j and k move between them

1 2 3 4 5 6 7 8 9

1 / 9 in the writeup

Machined C110 copper condenser block with 1/4 NPT ports, thermocouple holes and bolt pattern

Figure 1. The condenser block as machined: two of the four 1/4 NPT water ports, ten clamp holes on the 85 mm pattern, and the thermocouple bores entering from the side faces.

2 / 9 in the writeup: 1. Background

Vapor chamber substrate with the sprayed sawtooth structure, silicone gasket and thermocouple leads, being filled by syringe

Figure 2. The vapor chamber substrate with the sprayed sawtooth structure, the laser-cut silicone gasket and the thermocouple leads, being filled by syringe.

3 / 9 in the writeup: 5. Instrumentation and test rig

Section through the heater block, substrate and condenser, and plan of the substrate, with the thermocouple beads marked

Figure 5. Where the beads sit. The section is cut across the water channels. The condenser beads are shown at a nominal height. In the plan, the grey bars are the sprayed channel walls and the open circles are the heater block beads, below the plate.

4 / 9 in the writeup: 5. Instrumentation and test rig

Omega OMB-DAQ-56 with thermocouple expansion modules and labelled leads

Figure 3. The DAQ with expansion modules and the labelled thermocouple leads.

5 / 9 in the writeup: 5. Instrumentation and test rig

Thermocouple calibration setup with ice bath and DAQ modules

Figure 4. Two-point calibration of the thermocouples against an ice bath.

6 / 9 in the writeup: 6. Results

Temperature history of the charged test: heater block, substrate centre, substrate edge, condenser, coolant out and coolant in, rising in steps to a flat plateau at 410 W

Figure 6. The charged test. Each line is the mean of the thermocouples at that location. The power was stepped up by hand and only the final step, 410 W, was recorded. The time axis assumes 0.66 Hz.

7 / 9 in the writeup: 6. Results

Temperature history of the dry control: four power steps, with the heater block passing 190 °C on the last step while the coolant channels stay flat

Figure 7. The dry control. The first three steps settled. The 318 W step was stopped with the heater block at 199 °C and still rising.

8 / 9 in the writeup: 6. Results

Video 1. The charged run. The field is the fitted model. The dots are the measurements, so a dot that stands out from the field is where the model is wrong.

9 / 9 in the writeup: 6. Results

Video 2. The dry control, on a wider colour scale.